Assess the risk
Identify what dangerous substances you have, how they could be released and what could ignite them. Assess the risk to employees and anyone else on site.
DSEAR risk assessments · Low and medium risk workplaces
We carry out DSEAR risk assessments for low and medium risk environments. It is the only thing we do. You get the hazardous area classification, the assessment of your flammable liquids, gases and dusts, and an action plan you can work through.
The legal duty
The Dangerous Substances and Explosive Atmospheres Regulations 2002 apply wherever a substance at work could cause a fire or explosion. That includes flammable liquids, gases, vapours and combustible dusts.
Identify what dangerous substances you have, how they could be released and what could ignite them. Assess the risk to employees and anyone else on site.
Where an explosive atmosphere may occur, classify the area into zones by how likely and how long it is to be present. Mark the zones and control what enters them.
Substitute the substance if you can. Otherwise limit quantities, improve ventilation, remove ignition sources and choose suitable equipment for each zone.
Your findings, zone drawings and controls need to be written down, and reviewed when your substances, equipment or layout change.
The Fire Safety Order and DSEAR are separate duties. A fire risk assessment looks at escape, detection and general fire precautions. It does not classify hazardous areas or assess explosion risk from dangerous substances. DSEAR is enforced by the HSE, local authorities and fire and rescue services, depending on your premises.
Where we work
Staying in one lane means every assessment is done by people who do this all the time. It also means we tell you early if your site belongs with a different specialist.
Typical workplaces where dangerous substances are used or stored in controlled quantities.
These need a specialist in high hazard process safety.
Small quantities, mostly in closed containers, with limited routes for release. Zoning is usually none or a small Zone 2.
Routine decanting, dispensing or charging in defined areas. Zoning is localised, with Zone 1 or 2 extents around named sources.
Sectors
Each sector has its own sources of release. See what we typically find and how it is classified.
Battery rooms, standby generator fuel, cooling plant refrigerants and UPS systems.
DSEAR for this sectorAerosol stock, flammable liquids, LPG forklift cylinders and truck charging bays.
DSEAR for this sectorSolvent cleaning, coating and spray areas, powder coating and adhesive use.
DSEAR for this sectorVehicle repair, paint mixing and spraying, welding gases and fuel handling.
DSEAR for this sectorForklift and truck charging bays and battery rooms where hydrogen can build up.
DSEAR for this sectorCylinder stores, changeover points, gas-fired equipment and vents.
DSEAR for this sectorSmall-scale solvent use, gas cylinders, flammable storage cabinets and waste solvents.
DSEAR for this sectorWood and powder dust, extraction filters, sanding areas and collection bins.
DSEAR for this sectorHow it works
We confirm your substances, site and layout, check the job is in scope and agree a fixed price.
We walk the site, inspect storage, handling points and equipment, and photograph what we find.
We identify sources of release, set zone extents and review ignition sources and equipment.
You receive the full report within five working days, with a prioritised action plan.
We talk you through the findings and set a review date so the assessment does not quietly lapse.
Your report
Every assessment ends with a document written for the person who has to act on it and the person who may have to check it.
| Area | Substance | Source of release | Zone | Typical controls |
|---|---|---|---|---|
| Decanting bay | Solvent vapour | Drum transfer point | Zone 1 (local) Zone 2 | Bonding and earthing, rated lighting, hot work exclusion |
| LPG cylinder store | LPG | Valve and connection leaks | Zone 2 | Open ventilated cage, separation from ignition sources |
| Battery charging room | Hydrogen | Lead-acid charging | Zone 2 or none | Ventilation rate confirmed, no ignition sources in room |
| Extraction filter unit | Wood dust | Filter and hopper | Zone 22 | Housekeeping regime, suitable equipment category |
Figures and classifications in a real report come from your substances, quantities, ventilation and layout.
Our approach
Many DSEAR assessments are produced by companies that also sell explosion-protected equipment, extraction or storage cabinets. We sell none of it. When we say something needs to change, it is because the assessment says so.
Every assessment is led by a chartered health, safety and fire professional and follows the same documented method, from survey to report. DSEAR is the only service we provide, so it gets our full attention.
Coverage
Based in County Durham, we travel to your site wherever it is in Great Britain. We agree a fixed price before we attend, and we know the major industrial estates and business parks in each region.
Northern Ireland has its own regulations, so we do not currently cover it.
Questions
No. The Fire Safety Order and DSEAR are separate legal duties. If you store or use flammable liquids, gases, or combustible dusts, you need a DSEAR assessment as well.
The regulations do not set one. The duty applies where a dangerous substance is present or could be present. The quantity, how it is handled and how it could be released decide how detailed the assessment needs to be.
We agree a fixed price before we attend. It depends on the number of areas, substances and the size of the site, which we confirm on a short scoping call.
Yes, if your site is in England, Wales or Scotland. Tell us where the site is on the scoping call and we will confirm a fixed price before we attend.
Within five working days of the site survey.
Your report sets a review date, and the assessment should also be reviewed whenever your substances, equipment, processes or layout change.
No. We assess and advise only. That keeps our recommendations independent of anything we could sell you.
We will tell you on the scoping call, before you pay anything, so you can go to a specialist in high hazard process safety.
Get a quote
A quick call or email is enough to confirm scope and price. It helps if you can send:
Response within one working day.