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DSEAR risk assessments for battery charging areas

Charging lead-acid batteries produces hydrogen. It is flammable from 4% in air and disperses quickly in good ventilation, but in a poorly ventilated bay it can collect. The assessment shows whether your charging area needs a zone, and what has to stay outside it.

  • CharteredAssessments led by a CMIOSH member
  • DSEAR assessments onlyNo fire risk work, no training
  • Fixed priceAgreed before we attend
  • No equipment salesAdvice you can take at face value

What we assess

Where DSEAR applies on a battery charging areas site

Typical sources · battery charging areasExamples only
AreaSubstanceSource of releaseTypical classificationTypical controls
Charging bayHydrogenCharging and gassing of lead-acid batteriesZone 2 or noneVentilation, charger position, no ignition sources in the bay
Dedicated battery roomHydrogenVentilation failureZone 2Airflow monitoring, ignition sources excluded
Battery change areaHydrogenConnecting and disconnecting batteriesAssessed case by caseConnector design, procedures, spark control
Chargers and electrical equipmentIgnition sourcesSparks and hot surfacesLocated outside zonesPosition, equipment suitability, inspection

Classification depends on quantities, ventilation and layout. A real report classifies each source on your site.

On site

What we check

  • Battery type and charging regime
  • Room volume, ventilation rate and how failure would be noticed
  • Where chargers, sockets and lighting are located
  • Battery changing procedures
  • Whether the area is used for anything else that adds ignition sources

Typical clients

Sites we assess in this sector

  • Forklift and pallet truck charging bays
  • Dedicated battery rooms
  • Floor cleaning machine charging
  • Mobility and access equipment charging
  • Standby power battery banks
Outside our scope

Large lithium-ion or grid-scale battery storage installations are outside our scope.

Coverage

Where we survey battery charging areas sites

We visit sites across England, Wales and Scotland. These are some of the areas we are asked about most often.

Questions

Before you ask for a quote

Does every charging bay need a hazardous zone?

No. With enough ventilation the result is often that no zone is needed. The assessment confirms that, and records the ventilation figures so you can show why.

Can chargers stay in the same room as the batteries?

It depends on the zone and the charger design. Where a zone is identified, the assessment sets out whether the charger position needs to change.

Get a quote

Tell us what you store and where

A quick call or email is enough to confirm scope and price. It helps if you can send:

  • Site address and type of business
  • Flammable liquids, gases or dusts you use or store, with rough quantities
  • Safety data sheets, if you have them
  • A simple layout plan or a few photos

Contact DSEAR Specialists

07742 043 378
info@dsearspecialists.co.uk
37 Beech Crescent
Ferryhill
DL17 8DQ
Email us

Response within one working day.